AEG MODICON ZAE105 Counter Module

AEG MODICON ZAE105 Counter Module

Product Details Introduction

Packaging machinery length measurement control: docking roller shaft encoder, collecting pulse signals through 100kHz high-speed counting, accurately converting the length of packaging film, paper and other materials, triggering the cutting mechanism for precise cutting, with a repetition error of ≤ 0.1mm, ensuring consistency of packaging specifications

Production line output statistics: Collecting infrared sensor pulse signals from conveyor belts, supporting incremental/decremental counting modes, real-time accumulation of product output and uploading to MES system, supporting batch reset function, meeting production data traceability requirements

Monitoring the spindle speed of CNC machine tools: receiving the pulse signal of the spindle encoder, calculating the speed in real time through frequency conversion, outputting an alarm signal when the threshold is exceeded, isolating and protecting against electromagnetic interference from the machine tool at 5000Vrms, and ensuring machining accuracy

Logistics sorting line package counting: docking with barcode scanners and photoelectric sensors, each channel independently counts and distinguishes different categories of goods, supports bidirectional counting function, and cooperates with Modbus communication to achieve real-time sorting efficiency statistics, suitable for high beat sorting scenarios

Motor speed and direction detection: Connect the incremental encoder at the motor shaft end, collect positive and negative edge pulse signals, synchronously monitor the speed and direction, output the signal feedback to the PLC to achieve speed control closed-loop control, and adapt to industrial workshop environment with a wide temperature range of -25 ℃~+55 ℃

Automated warehouse stacker positioning: By counting the encoder pulses of the stacker crane's walking/lifting axis, precise positioning of the cargo position is achieved. It supports external triggering of the counting function, with a positioning error of ≤ 0.05mm, improving storage and retrieval efficiency

Printing machinery registration control: Collecting pulses from the printing drum encoder, linking with the color code sensor signal, calculating the pattern offset and outputting compensation instructions, high-speed counting response ensures registration accuracy, and adapts to processes such as gravure printing and flexographic printing

Mining equipment operation cycle statistics: docking with the stroke switch pulse signals of the crusher and feeder, accumulating the equipment operation cycle and operation times, supporting fault counting alarm, optical isolation design to resist underground voltage impact

Food and beverage filling counting: Collecting pulse signals triggered by filling valves, accurately counting the quantity of each batch of filling, supporting automatic shutdown function for preset output, 24VDC input adapted to food workshop safety regulations, IP20 protection against dust and moisture

Electronic component plug-in counting: Receive the suction nozzle action pulse signal of the plug-in machine, real-time count the number and qualification rate of plug-ins, support single pulse/double pulse counting mode, simplify the debugging of the pre-test interface, and ensure the quality of electronic assembly

AEG MODICON ZAE105  Product imag

AEG MODICON ZAE105  Controller Module

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